Designatronics, under its QTC METRIC GEARS brand, is pleased to announce the addition of induction-hardened miter gears to its high-quality metric gearing lineup, supporting the needs of industrial and automation sectors.
Miter gears, known for their 1:1 speed ratio, are essential components in transmitting motion and power between intersecting shafts without altering torque or speed. These gears are widely used in applications such as packaging equipment, robotics, conveyors, and industrial machinery.
Two series of miter gears are now available with induction hardening: Straight Miter Gear Series (KSM): Modules 1 through 8, bore sizes 6–30 mm and Angular Miter Gear Series (KSAM): Modules 1.5 through 3, bore sizes 8–16 mm. Gears that include induction hardening are denoted by an “H” suffix in the part number. This added option is available as a value-added service to standard part numbers upon request.
“Induction hardening offers significant performance benefits, including improved wear resistance, enhanced fatigue strength, and increased surface hardness. The localized heating process also minimizes distortion,” said Simon Brazier, Sales & Marketing Director at Designatronics. “Incorporating this service aligns with our commitment to meeting evolving customer needs and delivering longer-lasting, high-performance gear solutions.”
The induction hardening process is applied to the gear tooth surfaces, achieving a surface hardness of HRC50 to 60 and is completed within four working days. Secondary machining operations are possible on areas not affected by the heat treatment process.
